Copper-Lead-Zinc Alloys

Copper-Lead-Zinc Alloys

DZR Brass, a type of dezincification-resistant brass, is specifically designed to prevent the selective leaching of zinc, which can lead to the weakening of the alloy. This lead-free brass variant is widely used in applications requiring high corrosion resistance, particularly in plumbing and water-related systems.

Composition:

  • Copper (Cu): Approximately 60-63%
  • Zinc (Zn): Approximately 35-37%
  • Arsenic (As): Approximately 0.02-0.15%
  • Lead (Pb): <0.1% (Lead-Free)

Grades

JIS C36300:

  • Japanese Industrial Standard designation for DZR Brass.
  • Specifies the composition and mechanical properties for this type of brass.

ISO CuZn37:

  • International Organization for Standardization (ISO) designation for a specific type of brass.
  • Specifies the requirements for copper-zinc alloys with dezincification resistance.

EN CW508L:

  • European standard designation for brass.
  • Specifies the composition and properties for copper-zinc alloys with enhanced resistance to dezincification.

Properties:

  1. Corrosion Resistance:
    • Exceptional resistance to dezincification, particularly in aggressive and saline environments.
    • Good resistance to general corrosion, pitting, and stress corrosion cracking.

  2. Mechanical Properties:
    • Tensile Strength: Typically around 450-600 MPa.
    • Yield Strength: Approximately 150-300 MPa.
    • Elongation: Generally around 20-40%, indicating good ductility.
    • Hardness: Moderate hardness, with a typical Brinell hardness number (HB) of around 100-150.

  3. Thermal and Electrical Conductivity:
    • Good thermal conductivity, suitable for plumbing and heating systems.
    • Moderate electrical conductivity, less than pure copper but sufficient for many industrial uses.

Applications:

  • Plumbing Systems: Extensively used in domestic and commercial plumbing systems, including fittings, valves, and connectors, due to its resistance to dezincification.

  • Water Treatment: Employed in water treatment facilities and components exposed to aggressive water conditions.

  • Industrial Applications: Used in industrial equipment where resistance to corrosion and mechanical strength are critical.

  • Marine Applications: Suitable for marine hardware and components exposed to seawater due to its corrosion resistance.

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