Parshv Metal Syndicate

FORGING BRASS

FORGING BRASS

Leaded forging brass, also known as free-cutting forging brass, is a type of brass alloy designed for excellent machinability and forgeability. The addition of lead improves the machinability of the alloy by acting as a lubricant, while the brass retains good mechanical properties and corrosion resistance.

Composition

  1. Copper (Cu):Approximately 57-61%
  2. Zinc (Zn):Approximately 35-39%
  3. Lead (Pb):Approximately 1-3%
  4. Other elements: May include small amounts of iron (Fe) to enhance specific properties.

GRADES

ASTM B 124 C37700:
  • ASTM standard specifying the composition and mechanical properties for leaded forging brass.
BS 2874 CZ 122:
  • British Standard specifying the requirements for leaded forging brass alloys.
IS 3488 Forging Brass:
  • Indian Standard specifying the composition and properties for leaded forging brass.
CW 608N:
  • European standard specifying the composition and properties for leaded forging brass alloys.

Properties:
  1. Corrosion Resistance:
    • Good general corrosion resistance, suitable for many industrial and commercial applications.
    • Moderate resistance to dezincification, not typically suitable for highly aggressive environments.
  2. Mechanical Properties:
    • Tensile Strength:Typically around 350-450 MPa.
    • Yield Strength: Approximately 100-250 MPa.
    • Elongation: Generally around 20-30%, indicating good ductility
    • Hardness: Moderate hardness, with a typical Brinell hardness number (HB) of around 80-120.
  3. Machinability:
    • Excellent machinability due to the presence of lead, making it ideal for high-speed machining and turning operations.
    • Often used in automatic screw machines and other machining equipment.
  4. Forgeability:
    • Good forgeability, allowing for the production of complex shapes and high-strength components.
    • Suitable for hot forging processes.
  5. Thermal and Electrical Conductivity:
    • Good thermal conductivity, suitable for heat exchange applications.
    • Moderate electrical conductivity, sufficient for many industrial uses but lower than pure copper.

Applications:
  • Forged Components: Extensively used in the production of precision forged components, such as fittings, connectors, valves, and fasteners.
  • Plumbing Systems: Commonly used in domestic and commercial plumbing systems due to its forgeability and corrosion resistance.
  • Automotive and Aerospace: Employed in the automotive and aerospace industries for components requiring precise forging and reliable performance.
  • Industrial Equipment: Suitable for various industrial equipment parts, including gears, bearings, and bushings, where precise machining and forging are required.